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Automatic Wire Processing Machine for Crimping Insertion

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Automatic Wire Processing Machine for Crimping Insertion

Model:

JH-07B

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Basic Info

Model No.	JH-07B
Brand Name	JH Machines
Applicable industry	Manufacturing Plant
Out-of-warranty service	Online Support
Mechanical test report	Provided
Marketing type	New Product 2019
Core component warranty period	3 Years
Core components	Plc
Old and new	New
place of origin	China
warranty period	1 Year
Video factory inspection	Provided

Product description

Product Highlights

1. Full Automation – Auto wire feed, cutting, dual?end crimping (A?end insertion, B?end twist/tinning) with integrated quality control.

2. High?Speed Yield – Servo?driven system processes 24 wires per cycle, delivering 350–400 cycles/hour.

3. Broad Compatibility – Supports housing pitches from 0.8?mm to 3.96?mm and a wide range of wire types.

4. User?Friendly Interface – Intuitive touchscreen operation, requiring minimal training.

5. Quick Setup – Tool?less changeover for 2P?20P housings reduces downtime.

6. Robust Reliability – Built with premium components including servo motors, HIWIN linear guides, and TBI ball screws.

7. Automatic Sorting – Real?time identification and separation of OK/NG products.

8. Flexible Customization – Optional twisting or marking functions available for both standard and special orders.

Automatic Pre-Assembly Machine for Complex Harnesses: Handles Dual-End Termination, Sealing Plugs, and Marker Sleeves

At the heart of intelligent manufacturing lies sophisticated Wire Processing Equipment. Our Automatic Housing Insertion Machine serves as the smart core of your Wire Harness Machine setup, bringing data-driven precision and seamless integration to complete Wire Harness Automation.

Machine Main Specification：

Model	JH07B Fully Automatic Dual-Crimp Single-Insert Machine
Standard Feature	Auto wire feed/cut, A-end: strip/crimp/insert; B-end: strip/crimp (twist/tin/half-strip optional)
Optional Function	Terminal pressure detection, CCD inspection, wire arranging, 4/6-level strand twisting, tubing, housing/wire marking, servo wire feeding, flat cable housing, laser marking, robotic loading, wrapping
Inspections	Flux/tin presence, wire presence/kinking, terminal/housing detection, air pressure alarm, motor fault, CCD vision (stripping, insertion, color sequence)
Production Capacity	Electronic wires: 350–400 cycles/hr (24 terminals/cycle, ≤200mm) Ribbon cables: 280–300 cycles/hr (24 terminals/cycle, ≤200mm)
Cutting Length	Dual-crimp/single-insert: 32–800mm (customizable) Single-crimp/single-insert: 25–800mm Ribbon cables: 60–800mm (customizable)
Cutting Accuracy	±0.1mm + 0.1% of length
Compatible Housing Pitch	0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 2.54, 3.0, 3.96mm (2P–12P single-row housings)
Applicable Wire Range	AWG#32-AWG#18
Strip&Tin Dimensions	A/B-end strip: 0–6mm B-end conductor twist: 4–6mm, tin dip: 0.5–6mm (customizable)
Air Pressure	0.5-0.7MPa (clean, dry air)
Machine Dimension	1900 × 2000 × 1800 mm (excluding twister/oven)
Power Supply	AC220V
Machine weight	Approx. 900 KG (Excluding wire frame & oven)
Main component configuration	Servo/stepper motors (Inovance/Leadshine), TBI ball screws, HIWIN rails, Airtac cylinders, self-developed PLC, Yihada standard parts, Panasonic/Jiazhun sensors, Omron sensors, Hikvision vision system