The production of diamond turbo segments involves a series of carefully controlled steps to ensure high quality and performance. Here’s an overview of the process:
1. Raw Material Selection
Diamond Grits: High-quality industrial diamonds are selected for their size, grade, and concentration.
Metal Powders: A blend of metal powders (e.g., cobalt, copper, iron, or tungsten) is chosen to create the bond matrix that holds the diamonds in place.
2. Mixing
The diamond grits and metal powders are thoroughly mixed to ensure uniform distribution. Additives like graphite may be included to enhance properties such as wear resistance or cutting efficiency.
Mixing is done in a controlled environment to avoid contamination.
3. Cold Pressing
The mixed material is placed into segment molds and subjected to cold pressing.
This step shapes the segments into their preliminary form and compacts the material for easier handling during the next steps.
4. Sintering or Hot Pressing
Hot Pressing: The segments are heated to a high temperature (800-1000°C) while under pressure. This fuses the metal powders and secures the diamond particles in the matrix.
Sintering: In some cases, segments are sintered in a vacuum or protective atmosphere furnace to achieve optimal hardness and density.
5. Turbo Design Formation
The turbo pattern is created by precise grinding or shaping processes, giving the segment its characteristic grooves. These grooves enhance airflow and cooling during cutting, improving performance.
6. Quality Control
Dimensional Accuracy: The segments are inspected to ensure they meet size and shape specifications.
Bond Integrity: Tests confirm that the bond matrix securely holds the diamonds.
Diamond Exposure: The segments are checked for proper diamond distribution and exposure to ensure cutting efficiency.
7. Welding/Assembly
The finished turbo segments are welded or brazed onto the blade or core using laser welding or silver brazing techniques, depending on the application.
Buy Wet Diamond Core Drill Bits From Orginal Factory
Yokelink wet diamond core bit are designed specifically for construction use, offering exceptional durability and performance on tough materials like reinforced concrete, asphalt, and stone. Engineered for precision, they ensure clean, accurate cuts essential for professional construction projects. Their advanced water cooling system reduces heat buildup, enabling faster drilling and prolonging the lifespan of the tool, even under heavy-duty use. With customizable options to suit specific construction requirements and a reputation for quality and reliability,