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Fully Automatic Insertion Machine with Intermediate Tubing

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Fully Automatic Insertion Machine with Intermediate Tubing

Model:

JH-09B-CG

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Basic Info

Model No.	JH-09B-CG
Brand Name	JH Machines
Applicable industry	Manufacturing Plant
Out-of-warranty service	Online Support
Mechanical test report	Provided
Marketing type	New Product 2019
Core component warranty period	3 Years
Core components	Plc
Old and new	New
place of origin	China
warranty period	1 Year
Video factory inspection	Provided

Product description

Product Highlights

1. Full Automation – Auto wire feed/cut, dual?end crimping, mid?span tubing, B?end twist/tinning with integrated QC monitoring.

2. High?Volume Output – Servo?driven system processes up to 24 wires simultaneously.

3. Broad Compatibility – Supports housings from 0.8?mm to 3.96?mm pitch and various wires/tubes (heat?shrink, PVC, fiberglass).

4. User?Friendly Operation – Intuitive touchscreen interface, minimal training required.

5. Quick Changeover – Tool?less adaptation for 2P?20P housings; minimal part changes between tube and non?tube modes.

6. Proven Reliability – Built with premium servos, HIWIN linear guides, and TBI ball screws.

7. Automatic Sorting – Real?time OK/NG separation.

8. Flexible Customization – Optional twisting/housing marking functions for both standard and custom orders.

Flexible Automatic Wire Crimping System: Quick-Change Tooling for High-Mix, Low-to-Medium Volume Production

Our modular Automatic Housing Insertion Machine offers unparalleled flexibility for your evolving Wire Harness Assembly Line. As intelligent Wire Processing Equipment, it adapts to various connector types and harness designs, making it the ideal core component for any Wire Harness Machine setup.

Machine Main Specification：

Model	JH09B-CG Fully Automatic Dual-End Crimping with Mid-Tubing
Standard Feature	Auto wire feed/cut; A/B-end strip, crimp & insert; mid-tubing; B-end switchable to twist/tin or partial strip
Optional Function	Terminal crimp force monitor, Tubing arrangement function, Housing/Wire marking, Heat-shrink tube processing
Inspections	Flux/Solder wire/Wire presence, Wire knot detection, Terminal/Housing presence, Air pressure alarm, Motor abnormality, CCD vision (strip quality, insertion status, color sequence)
Production Capacity	220-280 cycles/H (12 terminals/cycle, wire length ≤200mm).?Varies by product.
Cutting Length	Dual-insertion (no tube): 35mm-800mm; With mid-tubing: 60mm-800mm. Tube length: 40mm-700mm (Wire must be ≥ tube + 40mm)
Cutting Accuracy	±0.1mm + (Cutting Length x 0.1%) or less (Subject to wire material)
Compatible Housing Pitch	0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 2.54, 3.0, 3.96 (mm), etc. Single-layer housings, compatible with 2P-12P.
Applicable Wire Range	AWG#32-AWG#18
Strip&Tin Dimensions	End-A/B Strip: 0-6mm; End-B Twist Length: 4-6mm; End-B Tin-dip Length: 0.5-6mm (?Customizable?)
Air Pressure	0.5-0.7MPa (clean, dry air)
Machine Dimension	1900mm x 2000mm x 1800mm (Excluding wire frame & oven)
Power Supply	AC220V
Machine weight	Approx. 980 KG (Excluding wire frame & oven)
Main component configuration	Servo Motors (Inovance, Leadshine), TBI Ball Screws, HIWIN Linear Guides, AirTAC Cylinders, Self-developed PLC, YIHEDA Standard Parts, Sensors (Panasonic, CZ, Omron), Vision System (Hikvision)