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Fully automatic variable-length crimping insertion machine

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Fully automatic variable-length crimping insertion machine

Model:

JH-12

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Basic Info

Model No.	JH-12
Brand Name	JH Machines
Applicable industry	Manufacturing Plant
Out-of-warranty service	Online Support
Mechanical test report	Provided
Marketing type	New Product 2019
Core component warranty period	3 Years
Core components	Plc
Old and new	New
place of origin	China
warranty period	1 Year
Video factory inspection	Provided

Product description

Product Highlights

1. Full Automation – Auto wire feeding, cutting, crimping/insertion, variable?length termination with integrated quality?control monitoring.

2. High?Speed Output – Processes up to 24 wires simultaneously via a servo?driven system.

3. Broad Compatibility – Supports housing pitches from 0.8?mm to 3.96?mm, compatible with multiple wire types (electronic, ribbon, shielded, etc.).

4. User?Friendly Operation – Touchscreen interface, requiring minimal training.

5. Quick Changeover – Tool?less adaptation for 2P?20P housings using recipe?based settings.

6. Proven Reliability – Built with premium servo motors, linear rails, and ball screws for stable long?term operation.

7. Automatic Sorting – Identifies and separates OK/NG products automatically.

8. Customization Options – Optional twisting and marking functions available for both standard and special orders.

Automotive-Grade Automatic Harness Machine: Integrates Vision Inspection to Ensure Perfect Terminal Crimp Every Time

Ensure absolute consistency across every harness with our precision-engineered Automatic Wire Harness Machine. This specialized Automatic Housing Insertion Machine eliminates human error in connector assembly, making it the quality assurance cornerstone of your Wire Harness Assembly Line.

Machine Main Specification：

Model	JH-12 Fully Automatic Variable-Length Single-End Crimping Machine
Standard Feature	Auto wire feeding/cutting; A-end: strip/twist/tin (half-strip optional), variable length; B-end: strip/crimp/insert
Optional Function	Rear-end tinning, terminal pressure/CCD inspection, wire arranging, 4/6-level twisting, tubing, housing/wire marking, laser marking, robotic loading
Inspections	Rosin/solder/wire presence, wire knots, terminal/housing detection, air pressure alarm, motor fault, CCD vision (strip/insertion/color sequence)
Production Capacity	Compatible with 11 different lengths; Max. length difference ≤300mm (customizable for >300mm)
Cutting Length	Electronic wires: 35–800mm (customizable) Ribbon cables: 40–800mm (customizable)
Cutting Accuracy	±0.1mm + 0.1% of length
Compatible Housing Pitch	0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 2.54, 3.0, 3.96mm (2P–12P)
Applicable Wire Range	AWG#32-AWG#18
Strip&Tin Dimensions	A-end: strip 0–9mm, conductor 4–9mm, tin 0.5–9mm B-end: strip 0–6mm (customizable)
Air Pressure	0.5-0.7MPa (clean, dry air)
Machine Dimension	3500 × 1750 × 1800 mm (excluding twister/oven)
Power Supply	AC220V
Machine weight	Approx. 700 KG (Excluding wire frame & oven)
Main component configuration	Servo/stepper motors (Inovance/Leadshine), TBI ball screws, HIWIN rails, Airtac cylinders, self-developed PLC, Yihada standard parts, Panasonic/Jiazhun sensors, Omron sensors, Hikvision vision system