Round/Square Pipe Roll forming machine,pipe Making machine/ Pipe High Speed Forming Machine? ? ? Product Description ??Summary: This?equipment?is?specially?used?for?producing?diameter?Φ15-25mm,?thickness?0.7-2.0mm?tube?mill?line.?The?composition?of?equipment?is?from?uncoiler?to?fixed?length?cutting?saw.?Rolling?speed?can?be?adjusted?correspondingly?within?suitable?range?of?pipe?diameter?and?wall?thickness. ? ? Product?(steel?pipe)?process?flow: ? ?Raw?material?(steel?coil)?→?uncoiling?→?shearing?and?end?welding?→?material?accumulating?→?non-power?leveling?→mill-forming?→?high-frequency?welding?→?removing?burrs?outside?of?weld?seam?→?cooling?→?sizing?→?roughly?straightening?→?fixed?length?cutting?→?finished?pipe→run-out?table ? ? 1.1?Milling?speed:?0-80m/min ? 1.2??Whole?line?length:?about?40M ? 1.3??Whole?line?weight:?about?40T ? 1.4??High-frequency?equipment?power:?200?KW(solid?state) ? 1.5??Advised?user’s?necessary?accessories?(only?for?reference): ? (1)?Mechanical?equipment?site:42M?×?5M?(length?×?width) ? (2)?Electrical?equipment?site:?6M?×?4M?(length?×?width) ? (3)?Machine?unit?foundation?base?(See?supplier’s?base?drawing) ? (4)?Two?sets?of?10-ton?overhead?crane ? (5)?Power?supply: ? a.Equipment?motor:?350KW ? ??b.High-frequency?electric:?200?KW(solid?state) ? (6)?Saw?blades(disk)?for?tracking?saw,?specification?as?per?instruction?book?and?quantity?as?per?customer?need. ? (7)?Magnetic?bar(impeder?core)?for?welding?pipe,?purchase?as?per?pipe?making?size. ? (8)?Each?set?of?Φ3,?6m?high-pressure?pumps?for?high-frequency?electric?and?pipe-welding?machine?cooling. ? (9)?Each?set?of?cooling?water?pool?for?high-frequency?electric?and?pipe-welding?machine,?each?volume?35m3?with?water?pipe,?water?pressure?meter?and?valve.?(Decide?size?and?quantity?when?installation?on?site,?purchase?from?market) ? (10)?Machine?unit?electric?circuit.?Before?assembling,?circuit?must?reach?the?electric?cabinet?of?high-frequency?room.?Electric?connection?for?high-frequency?room?to?overall?control?table?and?button?station.?(Decide?size?and?quantity?when?installation?on?site,?purchase?from?market) ? (11)?High-frequency?room?for?machine?unit.?Adopting?ground?or?attic?according?to?customer’s?layout. ? (12)?One?set?of?air?compressor.?(Purchase?from?market) ? (13)?Lifting?equipment?and?tooling?for?installing?machine,?maximum?weight?of?one?part?is?12?tons. ? Main?equipments ? (1)?Uncoiler???????????????????????????????????????? ? (2)?Flatten?and?leveling?machine??? ? (3)?Shearing?and?butt-welding?machine??????????????????????????????????????????????????? ? (4)?Roll?forming?machine?? ? (5)?Horizontal-type?accumulator? ? (6)?Computer-controlled?tracking?cutting?saw?????????????? ? (7)?Run-out?table???????????????????????????????? ? (8)?Solid?state?200?kw high?frequency?welder ? Introduction?of?main?components 1?Uncoiler: Structure?type:?Double-head?hydraulic-pressure?expanding?tight,?which?insure?steel?coil?feeding?alternatively?and?make?steel?strip?go?into?accumulator?freely. Applicable?range:? Thickness:?0.7-2.0mm?? Steel?coil?O.D.:?Φ1200mm? Steel?coil?I.D.:?Φ500mm? Steel?coil?weight:?Max.2.5?ton 2?Flatten?and?leveling?machine: ??Usage:flatten?and?non-power?leveling,in?order?to?shearing?and?butt-welding. 3?Shearing?and?butt-welding?machine,?which?insure?two?coiled?steel?strips?shearing?tidily?and?then?welding?together?and?leveling?weld?seam. 4?Cage-type?accumulator: Usage:?The?steel?strips?stored?in?it?shall?be?enough?to?ensure?main?machine?to?run?continuously?while?welding?two?coiled?strips. (1)Structure:?Cage-type?accumulator?with?automatic?feeding?and?delivery?system. (2)Adjusting?method:?Manual?spiral?adjusting. (3)Feeding?speed:30-50m/min (4)Motor?power:4kw (5)Accumulating?volume:?150-300m. 5?Forming,?welding?and?sizing?unit: (1)?Feeding?&?leveling?device: a.?Type:?7?rolls?are?passively?leveled?for?leveling?strip?steel?to?make?steel?strips?go?into?forming?device. b.?Guiding?roll:?One?pair (2)?Forming?device: Mainly?roughly?mill-forming?steel?strip?and?controlling?weld?seam. A.?Horizontal?roll?stand: (a)Quantity:?7 (b)Structure:?Adopt?gantry?type?whole?frame,?change?rollers?from?side (c)Diameter?of?horizontal?roll’s?shaft:60mm,?material:?40?Cr ????B.?Vertical?roll?stand: (a)Quantity:?8(Vertical?roll?group) (b)Type:?integral?sliding?block,?screw?adjust,?nut?is?copper (c)Diameter?of?vertical?roll’s?shaft:?40mm,?material:?40?Cr C.Drive?gearbox?branch: (a)Quantity:?7 (b)Structure:?Spiral?bevel?gear,?cylindrical?gear (c)Material:?casing:?HT250,?gear:?20CrMnTi?and?40Cr,?input?and?output?shaft:?40Cr (d)Drive?transmission:?14?sets?of?Jeep?Auto?4A-5A?universal?transmission?shaft D.?Two?sets?of?bed?for?installation (3)?Guiding,?extruding?and?welding,?scraping?device: a.?One?set?of?guide?roll?stand?for?controlling?direction?of?weld?seam?to?make?pipe?seam?flatly?and?straightly?go?into?extruding?rolls. b.?One?set?of?extruding?roll?stand?for?controlling?weld?seam?to?realize?successful?welding. c.?Two?sets?of?scraper?frame?for?scraping?outside?weld?seam d.?One?set?of?bed?for?installation (4)?One?set?of?cooling?water?tank. (5)?Sizing?device:? a.?Mainly?fine?shaping?pipe?after?welding?and?controlling?size?accuracy.?Each?6?sets?of?horizontal?roll?stand,?vertical?roll?stand?and?drive?gearbox?branch,?12?sets?of?universal?shaft?(structure?same?as?forming?device) b.?Roughly?straightening?machine: (1)?Usage:?It?is?mainly?used?for?straightening?of?finished?pipe?roughly?online. (2)?Type:?Turk’s?head?type??4?rolls?single?side?????????????two?sets (3)?Two?sets?of?installation?bed. (6)Main?driving?system:?The?main?unit?is?connected?with?main?reduce?by?major?motor?and?transmits?power?to?gearbox?branches,?then?gearbox?branches?drive?upper?and?down?shafts?on?horizontal?roll?frame. a.?Major?motor:?Z4?series,?DC?110KW?????????????????1?sets b.?Main?reducer:?ZLY?series?(outside?four?shaft-ends)?????1?sets 2.5?Computer-controlled?tracking?cutting?saw: (1)?Cutting?method:?Computer-controlled?tracking?and?automatic?cutting (2)?Cutting?thickness:
0.7-2.0mm (3)?Cutting?O.D.:?16-51mm (4)?Cutting?length:?as?you?require (5)?Cutting?tolerance:?±2mm (6)Cutting?motor:?33.5KW,?second-class?AC?motor 6?Finished?pipe?passing?conveyor:?(Run-out?table) Welded?frame?structure?equipped?with?sizing?signal?system? 7?High-frequency?electric:350KW,? Applicable?power?supply?380V/?50HZ ? Company Information
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