Automatic AE Crack Detection Machine

Product Overview

The Automatic AE Crack Detection Machine is a professional non-destructive testing equipment, specially designed to realize real-time crack monitoring and detection in industrial production. It adopts advanced acoustic emission (AE) technology, is equipped with high-quality SANCO Machine Parts, and is fully compatible with standard Mechanical Straightening Accessories, providing reliable crack detection solutions for various metal workpieces and effectively supporting the quality control of production lines.

Core Technical Specifications

• System resolution: 16 bits
• AE sensor frequency: 140±20% kHz
• Sampling frequency: 2MHz
• Working bandwidth: 15kHz - 2.5MHz
• Optional models: AE-5M (Japan) / QASS series (Germany)
• Working temperature: -10℃ ~ 60℃

Key Features

• Adopts advanced acoustic emission (AE) technology, which can capture weak signals generated by crack initiation and expansion in real time, realizing non-destructive detection without damaging the workpiece
• Integrated design, easy to install and debug, compatible with various Mechanical Straightening Accessories, and can be quickly integrated into existing production lines
• Equipped with high-durability Quality Machine Components, ensuring stable operation in harsh industrial environments and long service life
• Adjustable detection threshold, which can be flexibly set according to the material and specification of the workpiece, improving the accuracy of crack identification
• Supports real-time data collection and analysis, and can be linked with the production line control system to realize intelligent monitoring and early warning
• Compatible with standard Casing Selection Tools, facilitating later maintenance and part replacement

Core Advantages

• Real-time online detection, timely finding hidden cracks, avoiding further damage to the workpiece and reducing production waste
• Non-destructive testing, ensuring the integrity of the workpiece, reducing the scrap rate and production costs
• Strong compatibility, can be matched with various straightening machines and production lines, and is easy to promote and use
• Simple operation, no professional technical foundation required, reducing the cost of personnel training
• Effectively protect the supporting Industrial Accessories of the production line, extending the service life of the equipment

Application Scenarios

• Online crack detection of metal workpieces in automotive, machinery, aerospace and other industries
• Real-time monitoring of cracks during the straightening process of shaft parts, ensuring production safety
• Quality inspection of high-precision components, providing reliable data support for production quality control
• Long-term stable operation in large-scale production lines, supporting unattended monitoring

Product Value

This Automatic AE Crack Detection Machine relies on high-quality SANCO Machine Parts and scientific structural design, which not only realizes accurate and real-time crack detection, but also perfectly matches the use needs of industrial production lines. It effectively solves the problem of difficult crack detection in the production process, ensures the qualification rate of products, protects the safety of the production line, and provides strong support for the standardized and efficient operation of the enterprise.