IME-E Toothpaste Machine
IME-E Toothpaste Machine

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IME-E Toothpaste Machine

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Basic Info

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Product description

IME-E Toothpaste Machine | High-Efficiency Industrial Vacuum Paste Making Equipment

Product Overview

The IME-E Toothpaste Machine belongs to our professional vacuum paste making machine series, which is widely used in the manufacturing of viscous paste bodies in industries such as toothpaste, chemical products, food, and chemical engineering. As a reputable Emulsifier Suppliers, we know that the matching of high-quality equipment and auxiliary materials is crucial for production efficiency, and this toothpaste machine can be perfectly compatible with our High-Quality Emulsifiers to optimize the paste forming effect.

The complete set of IME-E Toothpaste Machine is equipped with a core paste making machine, a pre mixing pot, a glue pot, a powder hopper, a colloid pump, and an integrated operating platform. It integrates material pre-mixing, glue dissolving, powder adding, and vacuum mixing functions, realizing a one-stop viscous paste production solution, which can help enterprises reduce the difficulty of production line layout and improve the continuity of paste manufacturing.

Technical Specifications

  • Core Function: Vacuum mixing, viscous paste homogenization and forming
  • Applicable Material Viscosity: 10,000 - 1,000,000 mPa·s
  • Vacuum Degree: ≤ -0.095 MPa (adjustable according to production needs)
  • Production Capacity: 50 - 500 kg/batch (standard model, customizable)
  • Main Body Material: 304 Stainless Steel (contact with materials, corrosion-resistant)
  • External Material: 201 Stainless Steel (lightweight and durable)
  • Power Supply: 380V/50Hz (three-phase, customizable for 220V/60Hz for different regions)
  • Total Power: 7.5 - 15 kW (depending on the specific configuration)
  • Operating Platform: Touch screen control (with automatic and manual operation modes)
  • Overall Dimensions (L×W×H): 2200×1500×2800 mm (standard model)
  • Net Weight: 800 - 1200 kg (standard model)

Product Features

Core Technical Advantages

  • High-Efficiency Vacuum Mixing: Adopts advanced vacuum deaeration technology, which can effectively remove air bubbles in the paste, avoid the phenomenon of paste stratification and uneven texture, and ensure the smoothness and uniformity of the final toothpaste and other paste products.
  • Integrated Equipment Structure: Integrates pre mixing pot, glue pot and other auxiliary components on the integrated operating platform, without the need for additional assembly of scattered equipment, reducing the occupied space of the production line and simplifying the initial installation process.
  • Compatible with Multiple Auxiliary Materials: Can be perfectly matched with our Natural Emulsifiers and Food Emulsifiers, adapting to the production needs of different types of paste (such as natural plant toothpaste, moisturizing chemical ointment, etc.), and expanding the application range of the equipment.

Quality & Operation Advantages

  • Food-Grade & Corrosion-Resistant Material: The material contact part is made of 304 stainless steel, which meets the food safety and cosmetic production standards, is not easy to corrode by acidic or alkaline materials, and prolongs the service life of the equipment.
  • Intelligent Easy Operation: Equipped with a touch screen control system, the production parameters (mixing time, vacuum degree, feeding speed, etc.) can be preset and stored, and the operation steps are simplified, reducing the professional skill requirements for operators.
  • Stable & Low Noise Operation: The core components are precision processed and assembled, with stable operation during long-term production, low working noise (≤ 75 dB), and creating a comfortable workshop production environment.

How to Use the IME-E Toothpaste Machine (Step-by-Step)

  1. Preparatory Work: Check the integrity of each component of the equipment (colloid pump, powder hopper, etc.), clean the material contact part with clean water and dry it, and prepare the raw materials (including paste base material, corresponding emulsifiers, additives, etc.) according to the production formula.
  2. Start the Equipment & Pre-Mix Materials: Turn on the power supply through the touch screen, start the pre heating function (if needed), and put the liquid raw materials into the pre mixing pot for preliminary stirring and mixing, with the stirring speed set to 200 - 500 r/min.
  3. Prepare Glue Liquid: Put the glue raw materials into the special glue pot, set the appropriate temperature and stirring speed to dissolve the glue completely, and ensure no caking or undissolved particles.
  4. Powder Feeding & Homogenization Mixing: Start the colloid pump, transport the prepared glue liquid to the main paste making machine, then slowly add the powder raw materials through the powder hopper (to avoid dust flying and agglomeration), and start the homogenization mixing function for 10 - 30 minutes.
  5. Vacuum Paste Making: Turn on the vacuum system, adjust the vacuum degree to the preset value (≤ -0.095 MPa), and carry out vacuum deaeration and secondary mixing for the paste, with the mixing time generally 20 - 40 minutes according to the paste viscosity.
  6. Finished Product Output & Equipment Cleaning: After the paste making is completed, stop the vacuum system and stirring function in turn, open the discharge valve to output the finished paste to the designated storage container, and then clean the equipment interior and each component in time to avoid raw material residue affecting the next production.

Application Scenarios

Toothpaste Industry (Core Application)

It is the core equipment for the production of various toothpastes, including ordinary fluoride toothpaste, natural plant toothpaste, children's special toothpaste, and medicated toothpaste. It can effectively mix abrasives, humectants, and our Food Emulsifiers to form a smooth, non-stratified toothpaste paste with stable quality.

Chemical Products Industry

Widely used in the production of viscous chemical pastes, such as cosmetic ointment, moisturizing cream, cleaning paste, industrial lubricating paste, etc. The vacuum mixing technology can ensure the uniform distribution of active ingredients in the paste, improving the use effect of chemical products.

Food Industry

Applicable to the production of various viscous food pastes, such as fruit jam, chocolate paste, peanut butter, salad dressing, and seasoning paste. The food-grade stainless steel material and safe mixing process can meet the food production hygiene standards, and it can be compatible with natural emulsifiers to retain the original flavor of food.

Chemical Engineering Industry

Used in the production of industrial paste materials, such as adhesive paste, coating paste, and catalyst paste. It can adapt to the mixing of high-viscosity and high-corrosion raw materials, ensuring the stability and uniformity of industrial paste products.

Benefits for Customers

  • Improve Production Efficiency & Reduce Labor Costs: The integrated one-stop production solution realizes the automation of the whole paste making process, which can reduce the labor input by 30% compared with the traditional scattered equipment, and the single batch production efficiency is increased by 40%.
  • Ensure Stable Product Quality & Reduce Defect Rate: The vacuum deaeration and homogenization mixing technology can avoid the defects of paste bubbles, stratification and uneven texture, reduce the product defect rate to less than 1%, and improve the market competitiveness of customers' products.
  • Reduce Production Costs & Save Raw Materials: The closed mixing system reduces the loss of raw materials during the production process (raw material utilization rate is increased to more than 99%), and the equipment is energy-saving and low-consumption, which can reduce the comprehensive production cost of customers by 15% - 20% in the long run.
  • Expand Product Categories & Enhance Market Adaptability: The equipment is compatible with various emulsifiers (high-quality emulsifiers, natural emulsifiers, etc.) and raw materials, which can help customers quickly switch production of different types of paste products and respond to market demand changes in a timely manner.
  • Simplify After-Sales Maintenance & Reduce Downtime: The equipment adopts standardized and modular design, with simple and easy-to-obtain spare parts, and the daily maintenance is simple, which can reduce the equipment downtime and ensure the continuity of the production line.

Certifications and Compliance

  • ISO 9001 Quality Management System Certification
  • CE Certification (conforms to EU machinery safety and electromagnetic compatibility standards)
  • GMP Certification (meets the hygiene standards of food and cosmetic production)
  • RoHS Compliance (no harmful substances, environmentally friendly and safe)
  • FDA Certification (the material contact part meets the US food safety standards)

Customization Options

Capacity Customization

According to the customer's production scale, customize the production capacity of the equipment, including small batch (10 - 50 kg/batch), medium batch (50 - 500 kg/batch), and large batch (500 - 2000 kg/batch) to meet the different production needs of customers.

Material Customization

For customers with special raw material corrosion resistance requirements, the material contact part can be customized to 316 stainless steel, which has stronger corrosion resistance and is suitable for the production of high-acidity or high-alkalinity paste products.

Function Module Customization

  • Add automatic feeding module to realize full-automatic raw material feeding and reduce manual operation.
  • Add online quality detection module to monitor the paste viscosity and uniformity in real time during production.
  • Add automatic cleaning module to realize high-pressure spray cleaning of the equipment interior and further simplify the post-production cleaning work.

Auxiliary Material Adaptation Customization

According to the customer's commonly used emulsifiers and other auxiliary materials, optimize the equipment's mixing parameters and internal structure to further improve the matching degree between the equipment and auxiliary materials and optimize the paste production effect.

Production Process

  • R&D & Design: According to the market demand and industry standards, our professional R&D team designs the equipment structure and technical parameters, and carries out simulation tests to ensure the rationality of the design.
  • Core Components Procurement & Inspection: Procure core components (motor, vacuum pump, touch screen, etc.) from well-known brand suppliers, and carry out strict quality inspection to ensure the performance and service life of the components.
  • Equipment Assembly & Modular Integration: Assemble the equipment according to the design drawings, carry out modular integration of each functional part (pre mixing pot, glue pot, etc.), and ensure the precision and stability of the assembly.
  • Performance Testing & Debugging: Carry out comprehensive performance testing on the assembled equipment, including vacuum degree testing, mixing efficiency testing, and operation stability testing, and debug the equipment parameters to reach the optimal state.
  • Appearance Finishing & Packaging: Polish and clean the equipment appearance to ensure the flatness and cleanliness of the surface, and carry out anti-collision and moisture-proof packaging to avoid damage during transportation.
  • Factory Quality Inspection & Documentation: Carry out the final factory quality inspection, issue the quality inspection report and product qualification certificate, and sort out the equipment operation manual and maintenance manual for customers.

Customer Testimonials and Reviews

Company A (International Toothpaste Brand Manufacturer)

"We purchased the IME-E Toothpaste Machine half a year ago, and it has been running stably for a long time. The toothpaste produced by this equipment has no bubbles and uniform texture, and it can be perfectly matched with the high-quality emulsifiers provided by IMBERSON. Our product defect rate has been greatly reduced, and the production efficiency has been significantly improved. We are very satisfied with this equipment and the after-sales service."

Company B (Cosmetic Paste Production Enterprise)

"As a cosmetic enterprise focusing on natural products, we need equipment that can be compatible with natural emulsifiers. The IME-E Toothpaste Machine meets our needs very well. It can retain the active ingredients of natural raw materials to the greatest extent during the mixing process, and the produced cosmetic ointment has a smooth texture and good moisturizing effect. The customization service of IMBERSON is also very professional, which can adjust the equipment according to our production needs."

FAQ (Frequently Asked Questions)

Q1: How long is the service life of the IME-E Toothpaste Machine?

A1: Under the condition of regular daily maintenance and correct operation, the main service life of the equipment is 8 - 10 years, and the core components (such as vacuum pump) can be replaced separately, which can further extend the overall service life of the equipment.

Q2: Can the equipment be compatible with non-IMBERSON emulsifiers?

A2: Yes. The equipment is designed to be compatible with most emulsifiers on the market (including food emulsifiers, natural emulsifiers, etc.). If you use non-IMBERSON emulsifiers, our technical team can provide corresponding parameter adjustment suggestions to ensure the optimal production effect.

Q3: What kind of after-sales service is provided for the equipment?

A3: We provide one-year free warranty service for the equipment (excluding man-made damage and wearing parts), and provide lifelong paid maintenance service. At the same time, we can provide on-site installation and debugging service and operator training service according to the customer's needs.

Q4: How long does it take to deliver the customized equipment?

A4: The delivery time of the standard model is 15 - 20 working days, and the delivery time of the customized model is 30 - 45 working days (depending on the complexity of the customization requirements). We will inform the customer of the production progress and delivery time in a timely manner during the production process.

Q5: Is there any training material provided for the equipment operation?

A5: Yes. We will provide a detailed English operation manual and video training materials for the equipment, which include equipment operation steps, daily maintenance methods, and common fault troubleshooting. Our technical team can also provide online video training service if needed.

Shanghai Imberson Intelligent Technology Co., Ltd.
  • 0yrs
China
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