This Stator electrostatic powder coating machine is special used for stator coil powder coating. It has powder coating working station and powder recycling device. 

1. Working process:

(1). Load the coil (1pc) to the sling fitting and insert each wire head(heated) into the connection       groove,compact inching cylinder.

(2). Turn on the switch (go up and down, heating, coating etc controlled by time relay to work automatically)

(3). After finish coating (the powder adhere to the stator coil and through melting and leveling preliminary, there's a little powder in the inside and outside of the stator lamination, but not melt, it can cleancompletely by preliminary air blowing and subsequent cleaning).Take it down and transmit toanother person,clean the inside and outside of the stator with air blowing gun in the powder cleaning entrance,then put it on the shelf (prepared by customer) for natural cooling → put into oven together for baking[(prepared by customer, the bake requirement of the powder in the oven is the oven temperature rise to the needed temperature for curing powder(this depend on the enameled wire heat-resisting temperature and powder curing requirement), keep hot insulation for over 40 minutes).

2. Design and produce principle

No	Name	Design parameter	Remark
1	Workpiece name	Motor stator coil
2	Workpiece material	Enameled wire
3	Workpiece Dimension	Stator lamination diameter<Φ95mm  stator lamination thickness(include coil height)<100mmMax
4	Workpiece weight	<3 Kg Max/pc
5	Output	120~180pcs/h	Here output is  working ability;
6	Working hours		Decide by customer

3.Machine compositions;
XQTF-10 Coil powder coating machine:1set ,including:

1.1.Machine mainframe 1set

Outline dimension:L1253×W1300(include powder cleaning room 500mm) xH2100mm

The room body manufactured by 1.2mm A3 cold rolled plate.

1.2 .DC electrical heating device: 1set
Heating power(0~10KW,clearance working way)adjustable,it can set heating time.

1.3 .Pneumatic rise and decline device 1 set

1.4 .Fluidized bed coating device: 1set

All PVC plate manufacture, with detachable air chamber and micro-hole sheet.

1.5 .Powder vibration device 1set

1.6. First step pulse recycling in the back 1set, with 2pcs filter element and pulse auto back        flushingfunction, it can clean the powder in the filter element automatically without turning off the machine, with 1 set powder-blowing gun.

1.7. The coating room doorway install photo-electricity protection(raster)device,this keep the user saver when operating.

1.8 The machine has count function.
(1). Powder secondary recycling machine(outline dimension L830×W830×H1700mm): 1 set
(2). Use 25 type pulse back flushing filter element way recycling machine, motor power 2.2KW.

4. Machine energy consumption index

No	Machine name	Quantity	Electrical(KW)	compressed air (m3/min)
1	Powder coating machine	1	10	0.3
2	Powder recycling machine	1	2.2	0.1
Total			8.2 (Average~KW)	0.4

Electric requirement:

(1). Electricity: 380V±10%, 50HZ. Electricity supply way: three phase four wire system.

(2). Compressed air: 0.6Mpa containing oil:≤0.1ppm containing water: ≤ 1.3g/m³